Ways to Improve Classifying Efficiency
The basic components of the grinding and classification process control system :
(1) grinding and classification process control system.which is
composed of the following three basic control aspects: given control of the
amount of ore grinding concentration control, grading the indiscriminate flow
concentration (particle size) control.
(2) the system input. : (1) grinding
mill ear value. It is primarily to select the intensity and frequency of the
mill operation when the internal sound, and then converted into an electric
signal and sent to the controller (PLC), as judged by the mill whether up belly
or idling basis, and can also be used as to control amount of ore outer set
value; ② mill power (voltage and current). Whether it can reflect the mill
running in the best condition, general mill power, high efficiency mill; (3)
belt scale (the Nucleon Balance or electronic scales). To reflect the
instantaneous flow of ore into the mill, the amount of processing units in
total; ④ electromagnetic flowmeter(but not ball mill , impact
crusher). For sand back water mine discharge water flow detection; the ⑤
grader the overflow concentration (or granularity) detection.
(3) Output
control amount. : ① control to the ore. Constant to mine mine is artificially
set to a given value, this control method used in the non-ferrous metal mining
flotation plant the more; "variable value control" ore given value is based on
the mill load The change automatically modified at any time, this control method
used in most of the ferrous metal mine concentrator the more. Controller
settings and measured values ??of the ore, the adjustment to the material
machine motor speed, so as to control the mill to the ore. The multiple feeder
to the mine, the feeder can be used automatically switch the way; the ② grinding
concentration control. A direct impact to the water mill grinding efficiency and
quality, generally use the direct measurement of the concentration of the slurry
in the mill, the mill with total ore is proportional to the control and water
control program. The mill pulp density control object depends primarily on the
amount of sand back to add the total to the amount of ore in the mill (new to
the amount of ore) and new water system based on the total to the amount of ore
by solid-liquid ratio control; ③ mill row of ore concentration control. The
system is based on the total amount of ore before water issue comprehensive
control signal to change the mill row of ore feed water regulating valve to the
water, the drain mine water supply is proportional to the total amount to the
mine, to overflow the row of ore concentration mill track stability; another way
is to directly measure the concentration meter overflow pulp density, row of ore
to adjust the amount of water, so as to achieve the purpose of stable overflow
row of ore concentration.
(4) The grinding efficiency detection. Mill power,
sound intensity and load.

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